The case of Hivos and PT Nestlé Indonesia

13 August 2013

The case of Hivos and PT Nestlé Indonesia

This case study highlights an example of a public-private partnership which invests in agricultural infrastructure or services that benefit small-scale farmers. In the Indonesia Domestic Biogas Program (IDBP), Hivos collaborates with Nestlé to support small dairy farmers to invest in biogas digesters as an affordable and sustainable source of cooking fuel using local resources. This multi-actor project has led to the construction of almost 9,000 biodigesters, of which more than 5,500 for Nestlé milk suppliers.

The Indonesia Domestic Biogas Programme (IDBP)
Domestic biogas plants convert animal dung and various other organic materials into combustible methane gas, known as biogas. It has a wide range of uses, from simple gas stoves for cooking to lamps for lightning. The slurry left over from this process is easily collected and can be used as organic fertiliser to improve crop yields. On average, farmers with at least two cows can generate sufficient biogas to meet their daily basic cooking and lighting needs.

Although the technical viability of small-scale biogas technology has repeatedly been proven in several Asian countries, mass dissemination of this technology has not been accomplished in Indonesia. Leaning on worldwide experience, IDBP is the first large-scale multi-stakeholder approach to support the development of a market-based biogas sector in Indonesia.

IDBP, also known as the BIRU programme, is implemented by Hivos, working closely with the Indonesian Ministry of Energy and Mineral Resources and SNV Netherlands Development Organisation. The first phase (2009-2012) has been funded by the Dutch embassy in Indonesia. Nestlé Indonesia facilitates access to its network of dairy cooperatives and provides loans to individual farmers. The programme seeks to distribute 8,000 biogas digesters as a local sustainable energy source by developing a commercial, market-oriented sector that also provides job and business opportunities for masons and partner organisations in construction.

Hivos develops the biogas sector in Indonesia by establishing and developing construction partners, but also develops the biogas market by providing an investment incentive to the farmers, not exceeding 40% of the price of a digester. The level of this incentive is based on the expected return of investment for the farmer. A farmer who invests in biogas can have his investment back within around three years if the household only uses the biogas, and even within two years if the bioslurry is applied appropriately (leading to higher yields and lower dependency on chemical fertiliser). A digester can serve its owner for 15 to 20 years with minimum maintenance costs.

Partnership process
In 2008, a feasibility study of the IDBP identified the dairy sector in East Java province as a highly potential target area. The dairy sector farmers are organised in cooperatives with a high level of organisation and the farmers have a steady stream of income from their daily milk deliveries. This allows them to undertake small investments using loans, which are repaid through monthly instalments. To enable project wide access to credit for the targeted biogas users, IDBP entered into an agreement with the Rabobank Foundation. In practice, it appeared difficult for farmers in most of the IDBP target areas to access the loans, due to the limited number of local micro-finance organisations which could meet the loan criteria applied by the Rabobank Foundation.

By the end of 2009, the Rabobank Foundation introduced Hivos RO Indonesia to Nestlé Indonesia. Hivos’ large-scale biogas dissemination approach was interesting for Nestlé and its supplier base. Nestlé had tried to link up with UNDP, which was running a small biogas programme, but the collaboration was not successful. Nestlé considered the loan conditions and interest rate of the Rabobank, but instead decided to enter into a partnership with Hivos, thereby allocating corporate funds to enable a zero percent interest rate to its suppliers. Both organisations seized the opportunity to work together, combining their mutual interest in disseminating biogas among dairy cooperatives. Hivos provides the expertise and management capacity to ensure large quantities and high-quality digesters for the cooperatives. Nestlé ensures access to credit and stimulates its thirty five cooperatives of cattle farmers to invest in biogas in East Java province.

Funding strategy
This partnership is based on a financing concept where the milk buyer Nestlé provides financing to its suppliers on a zero per cent interest basis. Hivos’ construction partners offer their biogas digester construction services at an affordable and subsidised price, allowing the farmers to invest at low-risk. The biogas construction services cooperation model is merely based on an agreement to work together without exchange of any funds between Hivos and Nestlé. Initially, Nestlé provided the amount of one million dollars for a revolving fund, which has been increased to 3.1 million dollars. For Nestlé the cooperation with Hivos fits extremely well in its CSR programme called Creating Shared Value (CSV), which has a major focus on nutrition, water and rural development. Nestlé actively promotes the use of biogas, not only to modernise the cattle farming practices, also to strengthen its relation with farmer cooperatives and its corporate image.

The initial investment in the development of the biogas sector is considerable. Funds are used by Hivos to finance the selection, training and guidance of construction partner organisations (CPOs), undertake inspections and maintain a comprehensive monitoring system and to manage the programme and coordinate with stakeholders, especially the Indonesian government (the Ministry of Energy and Mineral Resources and local government entities). Other important activities are promotion activities, user (operation and management) and bioslurry management training and a range of knowledge networking activities. While Dutch government funding is phasing out by the end of 2013, the ENDEV (Energizing Development) programme of GIZ will enable Hivos and its partners to continue the biogas sector development activities. IDPB is planning to construct another 26,000 digesters in the second phase period 2013-2016. Nestlé expressed commitment to continue financing loans to reach at least 50% of the 33,000 milk suppliers in East Java.

Key activities
The IDBP focuses on implementation through a multi-stakeholder sector development approach, creating a market-based biogas sector, involving locally trained contractors and masons who are supported by vocational training institutions. Biogas digesters do not come cheap, so to reduce the cost barrier, farmers need access to low interest loans. The role of rural development NGOs, dairy cooperatives as well as governmental and private agricultural and live-stock extension services are integrated in the programme.

Since the start of the IDBP project activities, it became clear that the dairy cooperatives could fulfil a key role in the biogas sector as construction partner organisations (CPOs). Even small cooperatives could play a role by guaranteeing a loan for their farmers and arranging the repayments through the regular milk deliveries over a period of 2 to 3 years. Nestlé has around 35 active milk suppliers (cooperatives) with around 33,000 cattle farmers. Ten of these cooperatives have a participation agreement with Hivos as Construction Partner Organisation (CPO).

The cooperatives, both the CPOs as well as non-CPO cooperatives are eligible for a bulk loan from Nestlé dedicated to be used for biogas digester construction. The non-CPO cooperatives are seen as Lending Partner Organisation (LPO) with the role of guaranteeing the repayment of the bulk loan from Nestlé, promoting biogas to their members and ensuring that the farmers who are investing in a biogas digester will neatly pay their instalments.
Until the end of 2012 an investment incentive of 23% to 40% was offered by the programme to the farmers, depending on the size of the digester. The programme provided a flat subsidy (investment incentive) of USD 200 per digester. An average loan was around Rp. 5,000,000 or USD 500) and repayment to the cooperative taking place during three years without interest (each instalment around USD 14). The cooperative repays the loan to Nestlé with a repayment rate of 100%. Since January 2013 the digester market price has been adjusted upwards with a current average market price of Rp. 7,500,000 and a mixed subsidy (government and Hivos) of Rp. 3,000,000 (40% of the market price), requiring an average loan amount of Rp. 4,500,000 (USD 450).
Gradually, many of the cooperatives supplying milk to Nestlé became construction partner organisation and have developed into prominent players in the Indonesian biogas sector. At present, some 40 construction partner organisations and 3 manufacturing partner organisations (producing biogas stoves, lamps and other appliances) are active. Approximately 500 masons have been trained. The cooperatives managed to produce around 5,500 biodigesters between late 2009 and April 2013, more than 80% of which were financed by Nestlé. The digester output of these cooperatives counted for almost 65% of the total output of the Indonesian Domestic Biogas Programme (5,500 out of 8,700 by the end of April 2013).

Replicability and scale-up potential

The 2008 biogas feasibility study indicates a technical potential for domestic biogas of 1 million units in Indonesia. The IDBP has come to the conclusion that the potential is even higher and might reach 2 million units. However, factors of affordability and willingness to pay need further attention to properly assess the market potential of biogas.

There is still scope for scaling up of the cooperation with Nestle, with a potential of around 15,000 farmers out of the total of 33,000 suppliers meeting the criteria for having a biogas digester (sufficient number of cows, can afford it, site characteristics, etc.).
In the long run scaling-up of the overall biogas programme is limited if the programme would only focus on the dairy sector. Therefore, extension to other sectors, such as slaughter cows, chicken and even pigs is worth considering. Within such a different context, the financial mechanisms should be reconsidered, since regular instalments like in the dairy sector are difficult to apply in the non-dairy husbandry sector, because farmers tend to depend on incomes from incidental sales. Replication of the approach involving other milk buyers is an option, which would require a thorough awareness process towards these companies on biogas.

Exit strategy

The original concept to develop a market-based biogas sector anticipates an exit strategy characterised by actors (construction partner organisations), which are able to develop their biogas business further from the demand created among cattle farmers and other relevant target groups.

The Indonesian Ministry of Energy and Mineral Resources is looking into options for faster upscaling by providing higher subsidies or at least with a segmented market, in which certain target groups have higher subsidies. This will provide accelerated access to renewable energy for many farming households, but will limit the possibilities of developing a market-based biogas sector. Intensive discussions about the way forward are ongoing.

Challenges and lessons learned

  1. The partnership with Nestlé is unique in the sense that there is no transfer of funds between the two partners, but just a joint target group;
  2. It remains a challenge for Nestlé and Hivos to reach poorer segments of the cattle farmers, since the investment required by the farming households is fairly high, in spite of the investment incentive provided by Hivos;
  3. The cooperation provided Hivos with new insights in the CSR agenda of companies, which usually represent a smart combination of the company’s commitment to development while using these activities intensively for promotion of the company;
  4. There is therefore a need to have a clear agreement on the exposure strategies during the cooperation. In practice it was difficult for both partners to keep to exposure agreements which seemed clear at the start, but got diffuse as the cooperation continued. It was for example difficult for Nestlé to identify itself with the Dutch embassy as donor, since it is a Swiss company, while Hivos is expected to present the IDBP as a Dutch programme.
  5. The dilemma about swift upscaling on the one hand or maintaining a market-based on the other hand remains a matter of discussion.

Robert de Groot
Programme Manager, Indonesia Domestic Biogas Programme/Hivos
[email protected]